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Caligo Ink Factory
Our ink factory provides an ideal setting for the manufacture
of artists quality Printing Inks. We use an array of triple roll
ink mills to finely grind and disperse our dry pigments with linseed
stand oils. We compliment these traditional methods of ink manufacture
with modern technologies such as digital colour matching.
Environment
in 1999, Caligo was recognised as the Welsh 'Small Environmental
Company of the Year' for the development of our environmentally
friendly
Safe Wash Relief Inks. Caligo
Safe Wash inks are oil-based inks that can be cleaned with soap
and water, without the need for harmful solvents. We introduced
Caligo Safe Wash Etching Inks in 2005 and
these remain the only
oil-based inks on the market that can be cleaned up safely with
just liquid hand soap and water. . Caligo also holds the
ISO 14001 Quality standard for the environment and we make sure
all our inks made with pigments that are free of toxic heavy metals
like Chrome or Lead.
Colour Mixing Shop
We enjoy working with dry colour and fill our colour shop with
specialist pigments ranging from the strong, vibrant colours of
the modern organics to the more muted tones of the natural earths
and the unique beauty of the inorganic colours such as ultramarine.
Our range of black pigments includes Lamp Black, Bone Black, Vine
Black as well as a variety of Carbon Blacks.
  
In our colour shop, we use high-speed mixers to disperse the dry
pigments into a range of mediums such as traditional copper plate
‘stand oils’ and linseed oil varnishes. The dispersion
process is often called ‘pigment wetting’ and the
aim is to break down the clusters (agglomerates) of dry pigment
and remove any pockets of air. Once all the air has been replaced
by oil, the ink dispersion is ready for further refining in the
milling shop

Milling
Shop
We use traditional water-cooled triple roll mills to
grind the pigment dispersions that arrive from the colour shop.
The aim of ink grinding on a mill is to thoroughly mix the whole
batch of ink and to reduce the average size of pigment agglomerates
to the approved standard we set for each ink. At each stage of
manufacture, we carry out a series of quality checks in our ink
laboratory to ensure each batch we make meets the approved standard.
Once a batch of ink has been approved, the finished ink is dispensed
into a choice of containers ranging from traditional metal cans
and tubes to plastic cartridges.
    
Quality
Control
In our ink laboratory we can any ink we make for strength, colour,
tack, drying time, printability, viscosity, fineness of grind
and light fast rating. We keep an ink standard for each ink we
make so that we can be sure that our inks remain consistent from
batch to batch and from year to year. Our company was one of the
first to implement the ISO 9002 Quality standard for the manufacture
of fine art printing inks.
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